Small & Medium-Sized Dispersers
YAKU provides food-grade dispersing solutions engineered to meet the strictest hygiene, safety and quality standards of the food and beverage industry. Our machines are purpose-built for gentle yet effective mixing, dispersion and emulsification of food ingredients, preserving natural flavors, nutrients and product consistency. Designed for R&D laboratories, pilot plants and small-to-medium scale production, our dispersers comply with global food contact regulations and support your HACCP and ISO 22000 quality management systems.
Overview
Food and beverage manufacturing demands equipment that delivers consistent product quality while ensuring absolute food safety. YAKU food-grade dispersers feature crevice-free construction, premium food-safe materials and easy-to-clean designs that eliminate cross-contamination risks. Whether you are developing new formulations, scaling up recipes or producing specialty food products, our machines provide the precise process control required to achieve uniform texture, stable emulsions and consistent batch-to-batch results.
All our equipment is manufactured in compliance with FDA, 3-A Sanitary Standards and EU 1935/2004 regulations.
Our Product Series for Food & Beverage Manufacturing
Laboratory Dispersers
For formulation development, recipe testing and small-batch sample preparation.
- Capacity: 1L to 20L
- Speed range: 0-6000 rpm
- Max viscosity: 50,000 cP
- Standard features: Digital speed/timer control, 316L stainless steel wetted parts, food-grade seals, emergency stop
- Food-specific options: Sanitary tri-clamp connections, jacketed tank for temperature control, CIP spray ball, explosion-proof design for alcohol-based products
- Applications: New product development, flavor testing, ingredient compatibility testing, quality control analysis
Bench & Mobile Pilot Dispersers
Ideal for process scale-up, pilot production and flexible small-batch manufacturing.
- Capacity: 20L to 100L
- Speed range: 0-2500 rpm
- Max viscosity: 100,000 cP
- Standard features: Hydraulic lift, variable frequency drive, quick-change sanitary shaft system
- Food-specific options: Fully enclosed sanitary design, double mechanical food-grade seals, integrated vacuum deaeration, PLC control with recipe management
- Applications: Pilot batch production, recipe optimization, seasonal product runs, custom food manufacturing
Floor-Standing Production Dispersers
Industrial-grade performance for medium-scale food and beverage production.
- Capacity: 100L to 500L
- Speed range: 0-1500 rpm
- Max viscosity: 200,000 cP
- Standard features: Heavy-duty stainless steel frame, hydraulic lift, sanitary mechanical seal, overload protection
- Food-specific options: Jacketed tank for heating/cooling, CIP/SIP compatible design, integrated ingredient feeding system, explosion-proof electrical system
- Applications: Continuous batch production, high-volume specialty foods, sauce and dressing manufacturing, beverage base production
Key Advantages for Food & Beverage Manufacturing
✅ Certified Food-Grade Hygiene
- Full compliance with FDA, 3-A and EU food contact standards
- All wetted parts manufactured from 316L stainless steel with electropolished surface (Ra ≤ 0.4μm)
- 100% seamless orbital welding with no dead spaces or crevices where bacteria can grow
- Food-grade EPDM, silicone and PTFE seal options with no toxic material leaching
✅ Gentle Yet Effective Processing
- Optimized blade geometry delivers uniform shear without over-processing
- Preserves delicate flavors, aromas and heat-sensitive nutrients
- Prevents ingredient degradation and maintains natural product color
- Creates stable emulsions and suspensions that extend product shelf life
✅ Complete Process Traceability
- Full material traceability for all product contact components
- Detailed welding records and surface finish reports provided
- Supports your HACCP and ISO 22000 certification requirements
- PLC systems with data logging for complete batch history tracking
✅ Easy Cleaning & Sanitization
- CIP (Clean-in-Place) and SIP (Sterilize-in-Place) compatible designs
- Quick-disconnect tri-clamp connections for fast disassembly
- Smooth, rounded internal surfaces with no product buildup
- Minimizes cleaning time and reduces cross-contamination risks between batches
✅ Precise Process Control
- Variable frequency drive for infinitely adjustable speed control
- Accurate temperature monitoring and control for heat-sensitive products
- Vacuum deaeration to remove air bubbles and improve product texture
- Ensures consistent product quality batch after batch
✅ Versatile Application Capability
- Handles a wide range of viscosities from thin beverages to thick pastes and creams
- Capable of mixing, dispersing, emulsifying, homogenizing and dissolving
- Suitable for both cold and hot processing applications
- Easily adaptable to different product formulations and production requirements
Technical Specifications
表格
| Series | Power Range | Max Capacity | Max Speed | Max Viscosity | Temperature Range |
|---|---|---|---|---|---|
| Lab Series | 0.35-1.1kW | 50L | 6000 rpm | 50,000 cP | -10°C to 120°C |
| Pilot Series | 1.1-2.2kW | 200L | 2500 rpm | 100,000 cP | -10°C to 150°C |
| Production Series | 2.2-5kW | 300L | 1500 rpm | 200,000 cP | -10°C to 150°C |
Standard Food-Grade Features:
- 316L stainless steel wetted parts
- Sanitary tri-clamp connections
- Food-grade mechanical seals
- Variable frequency drive (VFD)
- Overload and overheat protection
- CE certified electrical components
Typical Food & Beverage Applications
- Dairy Products: Yogurt, flavored milk, cream, cheese spreads, whey protein drinks
- Beverages: Fruit juices, nectars, iced teas, energy drinks, plant-based milks, smoothies
- Sauces & Dressings: Ketchup, mayonnaise, salad dressings, mustard, pasta sauces, dips
- Bakery & Confectionery: Cake batters, cookie doughs, icings, chocolate, syrups, fillings
- Nutrition & Wellness: Protein shakes, meal replacements, vitamin supplements, probiotic drinks
- Desserts: Ice cream mixes, puddings, custards, jellies, mousses
- Food Additives: Emulsifiers, thickeners, stabilizers, flavorings, colorings
- Other: Edible oils, margarines, spreads, soups, broths, ready meals
Why Choose YAKU for Your Food & Beverage Manufacturing Needs
We understand that food safety and product quality are non-negotiable in the food and beverage industry. Every YAKU disperser is designed and built with hygiene as the top priority, and undergoes rigorous testing and inspection before delivery. We provide complete documentation including material certificates, test reports and compliance declarations to support your quality assurance processes.
Our engineering team has extensive experience in food processing applications and can customize every aspect of your dispersing system to meet your specific production requirements. We also offer comprehensive after-sales support including installation, operator training and preventive maintenance programs to keep your production running smoothly.
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Need a Custom Solution?
Our food industry specialists will work with you to design a dispersing system optimized for your specific products and production processes. Share your formulation details and hygiene requirements for a free technical evaluation.
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Contact YAKU now for competitive pricing and detailed product specifications. We offer fast worldwide shipping.