Small & Medium-Sized Dispersers
YAKU delivers precision-engineered, hygiene-first dispersing solutions tailored exclusively for the cosmetics and personal care industry. Our machines are purpose-built to create stable emulsions, uniform dispersions and luxurious textures while preserving the integrity of delicate active ingredients. Designed for R&D laboratories, pilot plants and small-to-medium scale production, our dispersers comply with global GMP, FDA and ISO 22716 standards, ensuring your products meet the strictest quality and safety requirements.
Overview
Cosmetics and personal care manufacturing demands equipment that delivers exceptional batch consistency, absolute hygiene and gentle processing. Even minor variations in particle size or emulsion stability can ruin product texture, reduce shelf life or cause skin irritation. YAKU cosmetic-grade dispersers address these challenges with crevice-free sanitary construction, premium skin-safe materials and precise process control. Whether you are formulating lightweight serums, rich body butters or long-wear makeup, our machines deliver the perfect balance of shear force and gentle mixing to create premium quality products.
All our equipment is manufactured to support your GMP compliance and quality management systems.
Our Product Series for Cosmetics & Personal Care
Laboratory Dispersers (0.35-1.1kW)
For formulation development, texture optimization and small-batch sample preparation.
- Capacity: 1L to 50L
- Speed range: 0-8000 rpm
- Max viscosity: 50,000 cP
- Standard features: Digital speed/timer control, 316L stainless steel wetted parts, food-grade seals, emergency stop
- Cosmetic-specific options: High-shear homogenizer head, vacuum degassing system, jacketed heating/cooling tank, temperature sensor, explosion-proof design for fragrance products
- Applications: New formulation R&D, texture testing, active ingredient compatibility studies, color matching, quality control analysis
Bench & Mobile Pilot Dispersers (1.1-2.2kW)
Ideal for process scale-up, pilot production and flexible small-batch manufacturing.
- Capacity: 50L to 200L
- Speed range: 0-3000 rpm
- Max viscosity: 100,000 cP
- Standard features: Hydraulic lift, variable frequency drive, quick-change sanitary shaft system
- Cosmetic-specific options: Integrated vacuum deaeration, double mechanical food-grade seals, PLC control with recipe management, CIP spray ball, explosion-proof certification
- Applications: Pilot batch production, recipe optimization, limited edition runs, custom product manufacturing, clinical trial sample production
Floor-Standing Production Dispersers (2.2-5kW)
Industrial-grade performance for medium-scale cosmetics and personal care production.
- Capacity: 200L to 300L
- Speed range: 0-1500 rpm
- Max viscosity: 200,000 cP
- Standard features: Heavy-duty stainless steel frame, hydraulic lift, sanitary mechanical seal, overload protection
- Cosmetic-specific options: Jacketed tank for precise temperature control, CIP/SIP compatible design, integrated ingredient feeding system, explosion-proof electrical system
- Applications: Continuous batch production, high-volume skincare lines, hair care products, color cosmetics manufacturing
Key Advantages for Cosmetics & Personal Care Manufacturing
✅ GMP-Compliant Sanitary Design
- Full compliance with FDA, EU Cosmetics Regulation and ISO 22716 standards
- All wetted parts manufactured from 316L stainless steel with mirror-polished surface (Ra ≤ 0.4μm)
- 100% seamless orbital welding with zero dead spaces or crevices where bacteria can grow
- Food-grade EPDM and silicone seals with no toxic material leaching
- Smooth, rounded internal surfaces to prevent product buildup
✅ Perfect Emulsion Stability
- Optimized high-shear rotor-stator geometry creates ultra-fine droplets
- Produces stable emulsions that resist separation for extended shelf life
- Delivers consistent texture, viscosity and skin feel batch after batch
- Eliminates graininess and ensures smooth, luxurious product application
✅ Gentle Active Ingredient Protection
- Precise temperature control within ±1°C prevents thermal degradation of sensitive ingredients
- Closed-system operation protects antioxidants, vitamins and botanical extracts from oxidation
- Adjustable shear levels allow gentle processing of fragile active compounds
- Preserves the efficacy and stability of your premium formulations
✅ Integrated Vacuum Degassing
- Removes micro-bubbles from creams, lotions and serums
- Creates a smooth, glossy finish free of air pockets
- Improves product appearance and enhances perceived quality
- Prevents packaging defects and extends product shelf life
✅ Unmatched Batch Consistency
- Precision variable frequency drive for exact speed control
- Repeatable process parameters ensure identical results every time
- PLC systems with recipe management eliminate human error
- Reduces waste and rework costs
- Ensures consistent product quality across all production runs
✅ Easy Cleaning & Cross-Contamination Prevention
- Quick-disconnect tri-clamp connections for fast disassembly
- CIP (Clean-in-Place) compatible designs minimize cleaning time
- No hidden areas where product residue can accumulate
- Ideal for multi-product facilities with frequent formulation changes
- Eliminates cross-contamination risks between different product lines
Technical Specifications
表格
| Series | Power Range | Max Capacity | Max Speed | Max Viscosity | Standard Vacuum |
|---|---|---|---|---|---|
| Lab Series | 0.35-1.1kW | 50L | 8000 rpm | 50,000 cP | -0.095 MPa |
| Pilot Series | 1.1-2.2kW | 200L | 3000 rpm | 100,000 cP | -0.098 MPa |
| Production Series | 2.2-5kW | 300L | 1500 rpm | 200,000 cP | -0.098 MPa |
Standard Cosmetic-Grade Features:
- 316L stainless steel wetted parts
- Sanitary tri-clamp connections
- Food-grade mechanical seals
- Variable frequency drive (VFD)
- Overload and overheat protection
- CE certified electrical components
Typical Cosmetics & Personal Care Applications
- Skincare: Moisturizers, serums, creams, lotions, toners, masks, sunscreens, anti-aging products
- Color Cosmetics: Foundations, concealers, lipsticks, eyeshadows, blushes, mascaras, nail polishes
- Hair Care: Shampoos, conditioners, hair masks, styling gels, hair sprays, serums, hair dyes
- Body Care: Body washes, shower gels, body lotions, body butters, scrubs, deodorants
- Oral Care: Toothpastes, mouthwashes, teeth whitening products
- Fragrance: Perfumes, colognes, body mists, scented candles
- Men’s Care: Shaving creams, aftershaves, face washes, hair styling products
- Baby Care: Baby lotions, diaper creams, baby washes, shampoos
Why Choose YAKU for Your Cosmetics Manufacturing Needs
With extensive experience serving the cosmetics and personal care industry, we understand that product quality and consumer safety are your top priorities. Every YAKU disperser is designed and built with hygiene as the core principle, and undergoes rigorous testing and inspection before delivery. We provide complete documentation including material certificates, test reports and compliance declarations to support your GMP audits and quality assurance processes.
Our engineering team specializes in cosmetic processing applications and can customize every aspect of your dispersing system, from blade design to control system integration, to ensure it perfectly matches your specific formulation requirements. We also offer comprehensive after-sales support including installation, operator training and preventive maintenance programs to keep your production running smoothly.
Get Started Today
Need a Custom Solution?
Our cosmetics industry specialists will work with you to design a dispersing system optimized for your specific products and production processes. Share your formulation details and hygiene requirements for a free technical evaluation.
Request a Free Quote
Contact YAKU now for competitive pricing and detailed product specifications. We offer fast worldwide shipping and can deliver standard cosmetic-grade machines.