YAKU delivers robust, chemical-resistant dispersing solutions engineered for the demanding conditions of chemical manufacturing. Our machines are purpose-built to handle corrosive materials, high-viscosity fluids, explosive atmospheres and strict process safety requirements. Designed for R&D laboratories, pilot plants and small-to-medium scale production, our dispersers provide consistent, reliable performance for a wide range of chemical processes.
Overview
Chemical manufacturing requires mixing equipment that can withstand aggressive chemicals, operate safely in hazardous environments and deliver precise process control. YAKU chemical-grade dispersers address these challenges with heavy-duty construction, premium corrosion-resistant materials and industry-leading safety features. Whether you are blending specialty chemicals, dispersing pigments, emulsifying polymers or synthesizing intermediates, our machines are built to deliver consistent results batch after batch.
All our equipment complies with international safety standards and can be fully customized to meet your specific process requirements.
Our Product Series for Chemical Manufacturing
Laboratory Dispersers
For formulation development, material testing and small-batch synthesis.
- Capacity: 1L to 20L
- Speed range: 0-8000 rpm
- Max viscosity: 100,000 cP
- Standard features: Digital speed/timer control, overload protection, emergency stop
- Chemical-specific options: 316L/Hastelloy/Titanium wetted parts, PTFE seals, explosion-proof design, water cooling jacket, temperature/pressure monitoring
- Applications: Formulation R&D, catalyst preparation, specialty chemical synthesis, sample testing, quality control
Bench & Mobile Pilot Dispersers
Ideal for process scale-up, pilot production and flexible batch manufacturing.
- Capacity: 20L to 100L
- Speed range: 0-3000 rpm
- Max viscosity: 200,000 cP
- Standard features: Hydraulic lift, variable frequency drive, quick-change shaft system
- Chemical-specific options: Double mechanical seal, full vacuum/pressure capability, jacketed tank for heating/cooling, ATEX/IECEx certification, PLC control with data logging
- Applications: Pilot batch production, process optimization, multi-product facilities, custom chemical manufacturing
Floor-Standing Production Dispersers
Industrial-grade performance for medium-scale chemical production.
- Capacity: 100L to 500L
- Speed range: 0-1500 rpm
- Max viscosity: 500,000 cP
- Standard features: Heavy-duty steel frame, hydraulic lift, mechanical seal, overload protection
- Chemical-specific options: Lined tanks (rubber/PTFE/glass), cartridge mechanical seals, full explosion-proof electrical system, integrated feeding systems, CIP/SIP capability
- Applications: Continuous batch production, polymer dispersion, adhesive manufacturing, agrochemical formulation
Key Advantages for Chemical Manufacturing
✅ Superior Corrosion Resistance
- Wide range of wetted material options: 304SS, 316LSS, Hastelloy C276, Titanium, Alloy 20
- PTFE, EPDM and Viton seal options for compatibility with aggressive chemicals
- Rubber, PTFE and glass-lined tank linings available for highly corrosive applications
- Prevents product contamination and extends equipment service life
✅ Intrinsically Safe Design
- Full ATEX/IECEx compliant designs for Zone 1 and Zone 2 hazardous areas
- Explosion-proof motors, switches and control panels
- Static grounding systems to prevent electrostatic discharge
- Pressure relief valves and emergency shutdown systems
- Designed for safe operation with flammable solvents and reactive chemicals
✅ Wide Process Versatility
- Handles materials from low-viscosity solvents to high-viscosity pastes and gels
- Capable of dispersion, emulsification, homogenization and dissolution
- Operates under full vacuum up to -0.098 MPa and positive pressure up to 6 bar
- Jacketed systems for precise temperature control from -20°C to 200°C
✅ Closed-System Operation
- Fully enclosed mixing vessels prevent volatile organic compound (VOC) emissions
- Protects operators from exposure to toxic or hazardous materials
- Prevents moisture and air contamination of sensitive chemicals
- Reduces material loss and improves workplace safety
✅ Precise Process Control
- Variable frequency drive for infinitely adjustable speed control
- Accurate temperature and pressure monitoring and control
- PLC control systems with recipe management and data logging
- Ensures consistent batch-to-batch quality and process traceability
✅ Easy Maintenance & Cleanup
- Modular design for quick and easy seal replacement
- Smooth, crevice-free surfaces to prevent product buildup
- CIP (Clean-in-Place) and SIP (Sterilize-in-Place) compatible designs
- Minimizes downtime between batches and reduces cross-contamination risk
Technical Specifications
表格
| Series | Power Range | Max Capacity | Max Speed | Max Viscosity | Standard Vacuum |
|---|---|---|---|---|---|
| Lab Series | 0.35-1.1kW | 50L | 8000 rpm | 50,000 cP | -0.095 MPa |
| Pilot Series | 1.1-2.2kW | 200L | 3000 rpm | 100,000 cP | -0.098 MPa |
| Production Series | 2.2-5kW | 300L | 1500 rpm | 200,000 cP | -0.098 MPa |
Standard Chemical-Grade Features:
- 316L stainless steel wetted parts
- Variable frequency drive (VFD)
- Mechanical seal (single or double)
- Overload and overheat protection
- CE certified electrical components
Typical Chemical Industry Applications
- Fine & Specialty Chemicals: Additives, catalysts, surfactants, antioxidants
- Polymers & Resins: Acrylics, polyurethanes, epoxies, latex emulsions
- Adhesives & Sealants: Pressure-sensitive adhesives, structural adhesives, silicone sealants
- Agrochemicals: Pesticides, herbicides, fungicides, fertilizers
- Paints & Coatings: Industrial coatings, marine coatings, powder coatings
- Personal Care Ingredients: Emulsifiers, thickeners, active ingredients
- Pharmaceutical Intermediates: API precursors, excipients, topical formulations
- Water Treatment Chemicals: Flocculants, coagulants, biocides
Why Choose YAKU for Your Chemical Manufacturing Needs
With decades of experience serving the chemical industry, we understand the unique challenges of chemical processing. Every YAKU disperser is designed and built to meet the highest standards of safety, reliability and performance. We provide full material traceability, test reports and compliance documentation to support your quality management system.
Our engineering team can customize every aspect of your dispersing system, from material selection to control system integration, to ensure it perfectly matches your process requirements. We also offer comprehensive after-sales support including installation, operator training and spare parts supply to keep your production running smoothly.
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Our chemical industry specialists will work with you to design a dispersing system optimized for your specific materials and process conditions. Share your material compatibility requirements and process parameters for a free technical evaluation.
Request a Free Quote
Contact YAKU now for competitive pricing and detailed product specifications. We offer fast worldwide shipping. chemical-resistant dispersing solutions engineered for the demanding conditions of chemical manufacturing. Our machines are purpose-built to handle corrosive materials, high-viscosity fluids, explosive atmospheres and strict process safety requirements. Designed for R&D laboratories, pilot plants and small-to-medium scale production, our dispersers provide consistent, reliable performance for a wide range of chemical processes.